Scenic, film and theming carvable foams.

CORAFOAM® Prop Foam for Prop Building

CORAFOAM® R-series Polyisocyanurate Foam is a new series of Prop Foam developed specifically for the carving industry. This new product line includes Prop Foams dedicated to set and stage design or scenography. CORAFOAM® Prop Foam is specifically designed for the scenic, theming and film industries. Thanks to its desirable properties, Prop Foam is suitable for applications requiring strength and a higher level of detail not achievable with styrene. Prop Foam can be easily carved by both machine or hand (but not hot wire), making it a versatile product for sculpting.

CORAFOAM® Prop Foam: R-Series product range.

CORAFOAM® Prop Foam R-Series includes three products, different in density and thickness range, and each with a unique maximum block size.

  • R20 Prop Foam
    Available up to 24” thick with a density of 2lb/ft³
  • R40 Prop Foam
    Mid-range density Prop Foam with a maximum thickness of 18” and a density of 4lb/ft³
  • R60 Prop Foam
    Densest Prop Foam available at 6 lb/ft³ with a maximum thickness of 12”

Prop Foam specs table:

Product Density (lb/ft³) Sheet Size Thickness
R20 2 48" x 96" Up to 24"
R40 4 48" x 96" Up to 18"
R60 6 48" x 96" Up to 12"

CORAFOAM® R-Series: main features of DUNA USA Prop Foam.

Prop building material require a few property to give set scenographer freedom in realizing great design with a high level of accuracy, stability and ductility.
For high level props to be built, DUNA USA foam has these main features:

  • consistency is grain free, which makes Prop Foam easy to carve;
  • bonding Prop Foam blocks is simple and allows to design large scale props;
  • while being a high strength material, Prop Foam remains lightweight;
  • CORAFOAM® Prop Foam is compatible with most coatings, which makes it easy to meet design requirements;
  • Prop Foam is non-toxic (dust mask are still recommended to prevent inhalations);
  • thanks to its closed-cell, Prop Foam does not absorb water.

CORAFOAM® Prop Foam: product applications.

As a versatile, high-performance material, Prop Foam enables designers to create props for several applications:

  • Foam Props: Prop Foam is perfect for creating props of different sizes and shapes. Prop Foam is also compatible with almost any type of coatings making the possibilities limitless.
  • Set design: with Prop Foam, you can easily sculpt stage props and scenery. Prop Foam’s large sheet sizes make it easy to product large-scale scenic elements, from a single block of foam or by bonding multiple blocks together.
  • Large-scale characters: large blocks of Prop Foam are easy to move and fabricate. Animals and antique statue replicas can be easily fabricated and transported, with greater strength than typical styrene products.
  • Molds and Plugs: Prop Foam can be used as a vacuum form plug. Mold making with R-series Prop Foam lets you recreate a perfect copy of any original subject.
  • Museum Exhibits: Foam Props represent a valuable tool when it comes to recreating scenery or temporary stages for museum exhibits.
  • Sculpting Foam: with Prop Foam, it is easy to create complex shapes and carve highly detailed sculptures.
  • Prop Building: Foam can be used as a prop material or it can support the prop building process.

Contact us

+1 281-383-3862 | Toll free:866-383-DUNA

Get in touch to know more about PROP FOAM!

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